Home / Products / EXHAUST GAS TREATMENT / Regenerative Incineration Technology

Regenerative Thermal Oxidizer (RTO) System Manufacturer

A regenerative thermal oxidizer, or RTO, is an industrial VOC treatment system that destroys suitable organic exhaust gases through high-temperature oxidation and heat recovery.

It is selected for coating, printing, chemical, pharmaceutical and other processes where VOC concentration, operating hours and heat recovery potential justify thermal oxidation.

Coating and painting exhaust Chemical process exhaust Pharmaceutical exhaust
AIER regenerative thermal oxidizer RTO system for VOC treatment

RTO system for VOC destruction and heat recovery

regenerative thermal oxidizer information, applications and selection notes for industrial emission control projects.

Regenerative Thermal Oxidizer equipment is abbreviated as RTO, and its full name is (Regenerative Thermal Oxidizer). The basic principle is to oxidize organic waste gases (VOCs) under high temperature conditions (≥760°C) to generate CO2+H2O, with a purification efficiency of up to 99%. The high-temperature gas generated by the oxidation flows through the special ceramic regenerator, causing the ceramic body to heat up and “storage heat”. The next process is that the waste gas passes through the “heat-storage” ceramics, transferring the heat of the ceramic to the waste gas, and the organic waste gas passes through Ceramics serve as a heat exchanger carrier and repeatedly perform heat exchange, thereby saving fuel consumption for exhaust gas heating, reducing operating costs, and the heat recovery efficiency is as high as 95%. Under medium and high concentration conditions, RTO can output waste heat to the outside and utilize it through steam, hot air, hot water, etc., to achieve economic benefits while meeting environmental protection goals.

  • Send VOC type, concentration, airflow, temperature, humidity and operating hours before selection.
  • Review corrosion, explosion risk, pre-treatment and emission target before final configuration.
  • Compare RTO, scrubber and activated carbon based on pollutant properties and operating schedule.
AIER regenerative thermal oxidizer RTO system for VOC treatment
Treatment direction VOC destruction
Core process Thermal oxidation with regenerative heat recovery
Typical industries Coating / chemical / pharmaceutical / printing

How an RTO system treats VOC exhaust

VOC exhaust is preheated through ceramic heat storage media, oxidized at high temperature, and heat is recovered through regenerative chambers to reduce auxiliary energy demand under suitable conditions.

Pollution source review Equipment configuration Emission target check
AIER regenerative thermal oxidizer VOC destruction process

Product features and configuration advantages

These points describe the product-level configuration direction. Final design should still be reviewed against site data.

01

Heat recovery as high as 95%-97% can be achieved

02

VOC destruction rates of ≥98%

03

Low NOx Burners

04

Reliable valve design enables VOC removal rates of up to 99%

05

Multiple-chamber RTO systems can be designed and manufactured

06

User friendly design for rapid installation & ease of maintenance

07

PLC automatic control

08

Variable frequency drive(VFD) for reduced power consumption

09

Integrated VPN for remote troubleshooting & view of real time operations

10

Very low NOx generation

Reference data for regenerative thermal oxidizer selection

Actual parameters are configured according to airflow, concentration, temperature, installation space and target emission requirement.

ModelTemperature (°C)Treated air volume (Nm³/h)Specification (mm)
AR-RTO3Q-10K760~950100006200*2500*5100
AR-RTO3Q-15K760~950150007100*2500*5300
AR-RTO3Q-20K760~950200009000*2500*5500
AR-RTO3Q-25K760~950250009800*2500*5500
AR-RTO3Q-30K760~950300009400*3000*6000
AR-RTO3Q-35K760~9503500010500*3000*6000
AR-RTO3Q-40K760~950400009400*4000*6200
AR-RTO3Q-50K760~9505000011200*4000*46400

Where this equipment is typically used

The exact model should be selected after AIER reviews pollutant properties, airflow and operating conditions.

AIER exhaust gas treatment application for coating and painting lines
Application

Coating and painting exhaust

Review airflow, pollutant properties and site conditions before final equipment selection.

AIER exhaust gas treatment application for chemical process exhaust
Application

Chemical process exhaust

Review airflow, pollutant properties and site conditions before final equipment selection.

AIER exhaust gas treatment application for pharmaceutical exhaust
Application

Pharmaceutical exhaust

Review airflow, pollutant properties and site conditions before final equipment selection.

AIER exhaust gas treatment application for odor control
Application

Odor control

Review airflow, pollutant properties and site conditions before final equipment selection.

AIER exhaust gas treatment application for solvent-containing industrial exhaust
Application

Solvent-containing industrial exhaust

Review airflow, pollutant properties and site conditions before final equipment selection.

AIER VOC treatment route selection with RTO scrubber and adsorption equipment

Selection notes before requesting a quote

  • Send VOC type, concentration, airflow, temperature, humidity and operating hours before selection.
  • Review corrosion, explosion risk, pre-treatment and emission target before final configuration.
  • Compare RTO, scrubber and activated carbon based on pollutant properties and operating schedule.

What Information Should You Send for a Quote?

For a more accurate recommendation, please include your process, pollutant type, airflow, concentration, temperature, target emission requirement and destination country in the message.

Send Us a Message

*
*
*
*

Frequently Asked Questions

Short answers for product-level selection. For exact model sizing, send your operating data to AIER.

What information is needed for an exhaust gas treatment quote?

Please provide pollutant composition, airflow, concentration, temperature, humidity, operating hours, emission target and installation country.

Can AIER customize the system material and process route?

Yes. AIER can review anti-corrosion material, pre-treatment, ducting, controls and the treatment route based on the exhaust gas condition.

How do I choose between RTO, scrubber and activated carbon adsorption?

RTO is often reviewed for suitable VOC streams, scrubbers are used for soluble gases or wet treatment conditions, and activated carbon adsorption is commonly considered for low-concentration VOC or odor control.

Does the product page replace an emission control design?

No. It explains the equipment direction. Final configuration should be confirmed with process data and local emission requirements.

Product Inquiry

Please fill in the form below and we will contact you shortly.

*
*
*
*
WeChat QR Code

Scan to add WeChat